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What Are the Design Considerations for Hybrid High-Frequency PCBs? Introduction Hybrid (mixed dielectric) high-frequency PCBs combine different materials to optimize electrical performance, thermal stability, and manufacturability. These mixed dielectric hybrid boards are widely used in RF/microwave applications, aerospace, radar systems, and telecommunications, where signal integrity and thermal ...
How to Choose Between RO4350B, PTFE, and Ceramic-Filled Substrates? Introduction High-frequency PCBs are critical in modern RF and microwave applications, including 5G communications, radar systems, and satellite technology. Selecting the right substrate material is essential to ensure signal integrity, thermal stability, and manufacturability. Three of the most commonly used high-frequency PCB ma...
PTFE Materials Are Difficult to Process—How to Solve Lamination and Drilling Challenges? Introduction Polytetrafluoroethylene (PTFE), commonly known by the brand name Teflon (TFE), is a high-performance material widely used in printed circuit boards (PCBs) for high-frequency applications. Its low dielectric constant (Dk) and dissipation factor (Df) make it ideal for RF, microwave, and millimeter-w...
Multilayer Stackup Design: Minimizing Crosstalk in High-Speed PCBs Introduction In high-speed PCB design, signal integrity is paramount. As data rates increase, crosstalk—unwanted electromagnetic coupling between traces—becomes a critical challenge. A well-optimized multilayer stackup is essential to minimize crosstalk while ensuring signal integrity, power delivery, and manufacturability. This ar...
Why Dk/Df Values Matter: Dielectric Properties' Impact on Signal Integrity in High-Frequency PCBs Introduction In the world of high-frequency printed circuit boards(PCBs), signal integrity is paramount. As data rates increase and wireless technologies evolve, the dielectric properties of PCB materials play a critical role in ensuring reliable performance. Two key parameters—dielectric constant (Dk...
How to Choose the Right PCB Substrate for High-Frequency Applications? (Rogers vs. FR4 Comparison) Introduction In today's rapidly advancing electronics industry, selecting the right printed circuit board (PCB) substrate material has become increasingly critical—especially for high-frequency applications. Whether you're designing cellular base stations, automotive radar systems, or satellite commu...
How Do You Handle PCB Panelization? PCB Panelization: Optimizing Panel Size for Cost-Efficiency (V-Cut vs. Tab Routing) Introduction In PCB manufacturing, panelizationis a critical step that directly impacts production efficiency, material utilization, and overall cost. Panelization involves arranging multiple PCB designs onto a single manufacturing panel to optimize fabrication and assembly ...
What Is Your Minimum Drill Hole Size? A Comprehensive Guide to PCB Drilling Capabilities When designing a printed circuit board (PCB), one critical specification engineers must consider is the minimum drill hole size. This parameter determines the feasibility of vias, through-holes, and microvias, directly impacting the board’s functionality, density, and cost. In this article, we’ll explore: - St...
Can You Handle High-frequency (RF/microwave) PCBs? Materials? Introduction High-frequency PCBs, particularly those used in RF (Radio Frequency) and microwave applications, require specialized materials and manufacturing expertise. Unlike standard FR-4 PCBs, these boards must maintain signal integrity, minimize dielectric losses, and withstand extreme thermal conditions. A common question we encoun...
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