DiClad 527 PCB 20mil Reliable Rogers PCB High Frequency Substrate

DiClad 527 PCB 20mil Reliable Rogers PCB High Frequency Substrate

Introduction:

Rogers DiClad 527 laminates are at the forefront of Rogers PCB substrate technology. These woven fiberglass reinforced, PTFE-based composite materials have been specifically engineered for use as high-performance printed circuit board substrates. With a carefully controlled ratio of fiberglass reinforcement to PTFE content, DiClad 527 offers a higher dielectric constant (Dk) range, superior dimensional stability, and precise registration capabilities.

Features that Set DiClad 527 Apart:

2.1 DK Range:

DiClad 527 exhibits an impressive DK range of 2.4 to 2.6 at both 10 GHz and 1 MHz, with 50% relative humidity. This ensures consistent and reliable signal transmission across a wide frequency spectrum.

2.2 Low Dissipation Factor:

With a dissipation factor of only 0.0017 at 10 GHz and 0.0010 at 1 MHz, DiClad 527 minimizes signal loss and ensures optimal electrical performance.

2.3 Temperature Coefficient of Dk (TcDK):

DiClad 527 demonstrates exceptional stability in varying temperature conditions, with a TcDK of -153 ppm/°C ranging from -10°C to 140°C at 10 GHz.

2.4 Low Moisture Absorption:

The laminate's low moisture absorption rate of 0.03% guarantees long-term stability and performance, even in high-humidity environments.

2.5 Controlled Thermal Expansion:

DiClad 527 offers a low coefficient of thermal expansion (CTE) in the X and Y axes, with values of 14 ppm/°C and 21 ppm/°C respectively. The Z-axis CTE is 173 ppm/°C, ensuring excellent dimensional stability under varying thermal conditions.

Benefits of DiClad 527:

3.1 Extremely Low Loss Tangent: 

The low loss tangent of DiClad 527 ensures minimal signal attenuation, making it ideal for high-frequency applications that demand precise signal transmission.

3.2 Excellent Dimensional Stability:

DiClad 527 exhibits outstanding dimensional stability, which guarantees consistent performance and reliable registration of circuit elements, even in challenging environments.

3.3 Product Performance Uniformity: 

DiClad 527 is manufactured to rigorous quality standards, ensuring that its electrical properties remain highly uniform across different frequencies, resulting in reliable and predictable performance.

3.4 Consistent Mechanical Performance:

The robust composition of DiClad 527 ensures consistent mechanical performance, allowing for easy fabrication and assembly of PCBs.

3.5 Excellent Chemical Resistance:  

DiClad 527 offers excellent resistance to a wide range of chemicals, ensuring long-term reliability in harsh operating conditions.

3.6 Stable Dk over Wide Frequency Range:

The stable dielectric constant of DiClad 527 over a broad frequency range guarantees predictable electrical performance and consistent signal integrity.

3.7 Low Circuit Losses at High Frequency:

DiClad 527 minimizes signal loss and maximizes signal integrity, even at high frequencies, making it ideal for advanced communication systems.

3.8 Negligible Performance Drift in High Humidity Environments:

DiClad 527 has been engineered to withstand high humidity conditions without compromising performance or reliability, making it suitable for a wide range of applications.

PCB Stackup: 

The DiClad 527high frequencyPCB is a 2-layer rigid20milPCB with the following stackup:

Copper Layer 1: 35 μm

DiClad 527: 0.508 mm (20mil)

Copper Layer 2: 35 μm

PCB construction:

PCB Statistics:

Artwork and Standards:

The DiClad 527 PCB 0.508mm laminate is designed to meet industry standards and requirements:

Type of Artwork Supplied:

Gerber RS-274-X, ensuring compatibility and ease of manufacturing.

Accepted Standard: 

IPC-Class-2, ensuring high-quality manufacturing and reliability.

Availability: 

The Arlon DiClad 527 PCB is available worldwide, making it accessible to customers globally.

Typical Applications:

The exceptional properties of DiClad 527circuit boardmake it an ideal choice for a range of high-performance applications, including but not limited to:

1.Radar Feed Networks: 

DiClad 527 ensures precise signal transmission and low losses, making it suitable for radar feed networks that require accurate and reliable data.

2.Commercial Phased Array Networks:

The stable Dk and low loss tangent of DiClad 527 PCB are essential for commercial phased array networks, enabling efficient beamforming and signal processing.

3.Low Loss Base Station Antennas:

The excellent electrical properties of DiClad 527 make it ideal for low loss base station antennas, ensuring optimal signal strength and coverage.

4.Guidance Systems: 

DiClad 527's dimensional stability and reliable electrical performance are essential for guidance systems, providing accurate positioning and control.

5.Digital Radio Antennas: 

The low loss tangent and consistent electrical properties of DiClad 527 enable digital radio antennas to deliver high-quality signals without distortion or degradation.

6.Filters, Couplers, LNAs: 

DiClad 527's stability, low loss, and excellent dielectric properties make it ideal for filters, couplers, and low noise amplifiers (LNAs), ensuring efficient signal processing and transmission.

Conclusion:

The DiClad 527 PCB 20mil is a state-of-the-art substrate that ensures exceptional performance, reliability, and ease of manufacturing. With its unique composition, stable electrical properties, and reliable mechanical performance, it meets the demands of various high-frequency applications. Whether it's for radar systems, communication networks, or guidance systems, the Rogers DiClad 527 PCB sets the standard for advanced and reliable PCB substrates. Trust in DiClad 527 for superior performance and peace of mind in your electronic designs.